At Pune Gas, we are at the forefront of gas pressure regulating technology, specializing in the manufacturing and supply of advanced Gas Pressure Regulating Systems and Pressure Reducing Systems as a standardized and branded solution called the GasTrain™. With our expertise and commitment to quality, we provide comprehensive solutions to industrial and commercial customers worldwide who rely on gas for their heating applications.
Our GasTrains are meticulously designed and engineered to ensure optimal performance, safety, and efficiency. Whether you require pressure regulation for the 1st stage, 2nd stage, or 3rd stage, our systems are tailored to meet your specific requirements. We offer a wide range of capacities, catering to different flow rates and pressure conditions.
What is GasTrain?
The GasTrain, also known as a Pressure Regulating System (PRS), is an essential component in gas distribution networks. It is designed to supply a specified quantity of gas at a specific operating pressure, ensuring a stable and reliable gas supply.
The primary function of the GasTrain is to maintain downstream pressure within a predetermined set point, even when the inlet pressure fluctuates between its maximum and minimum levels.
What does a GasTrain do?
MAINTAIN CONSISTENT GAS PRESSURE
The GasTrain ensures that gas is delivered at a specific, stable pressure regardless of fluctuations in the inlet pressure.This consistency is essential for the safe and efficient operation of gas-powered equipment and systems.
SAFETY MANAGEMENT
It includes safety devices like Slam Shut-Off Valves, Safety Relief Valves, and Creep Relief Valves, which protect the system from overpressure situations. These safety features prevent potential hazards such as gas leaks or system failures, ensuring a secure gas supply.
VERSATILE APPLICATIONS
GasTrains can be used in various stages of gas distribution, including the 1st stage (high pressure), 2nd stage (medium pressure), and 3rd stage (low pressure) regulation. They are suitable for a wide range of industries, including residential, commercial, and industrial applications.
Heating Applications
GasTrains ensure consistent gas pressure for heating systems, providing efficient and reliable fuel supply for residential, commercial, and industrial heating applications.
Where are GasTrains used?
GasTrain systems are versatile and suitable for various applications, including:
Additionally, these systems prioritize safety, minimizing the risk of gas leaks and ensuring a secure working environment.
Industrial Furnaces
GasTrains are crucial for industrial furnaces, providing stable gas pressure to ensure optimal performance and uniform heating processes, essential for manufacturing and metalworking industries.
Surface Coating / Powder Coating / Paint Baking
For surface coating, powder coating, and paint baking applications, GasTrains supply precise gas pressure, ensuring consistent and high-quality finishing processes.
Food Production & Baking
GasTrain ensures consistent and safe gas supply in food processing and baking units. They maintain optimal pressure levels, enhancing the efficiency of ovens and cooking equipment. Their precision control supports uniform cooking and baking, resulting in higher product quality.
Choosing the Right GasTrain
Selecting the right GasTrain for your application involves understanding and specifying key parameters to ensure that the Pressure Reducing System (PRS) meets your requirements.
The 3 essential parameters for the design and selection of a GasTrain:
- Identify the range of inlet pressure that the system will encounter.
- Ensure that the GasTrain can handle the maximum inlet pressure without compromising safety or performance.
- Determine the desired range of outlet pressure for your application.
- Select a GasTrain capable of maintaining consistent outlet pressure within this range, regardless of variations in inlet pressure.
- Assess the flow rate requirements, considering the minimum and maximum gas flow needed for your operation.
- Provide the burner capacity in kilowatts (KW) or kilocalories (Kcal) to ensure the GasTrain can accommodate the demand.
- Specify the type of gas media that will be used, such as Liquefied Petroleum Gas (LPG) or Piped Natural Gas (PNG).
- Choose a GasTrain compatible with the specific properties and characteristics of the selected gas media.
Choosing the Right Model:
Key Components of our Gas Pressure Regulating Systems
Inlet & Outlet Flow Control Valves
Our systems are equipped with precision flow control valves to accurately regulate the gas flow, ensuring consistent performance and efficiency.
Gas Filters
We incorporate gas filters in our systems to effectively remove impurities, such as dust, dirt, and particulate matter, ensuring a clean and reliable gas supply.
Pressure Regulators
Our pressure regulators are designed to maintain a steady and precise gas pressure, regardless of fluctuations in the upstream supply, ensuring reliable operation of downstream equipment.
Over-pressure Slam Shut-off Valve
Safety is paramount in gas applications, and our systems include over-pressure slam shut-off valves to instantly shut off the gas supply in case of abnormal pressure surges, safeguarding your equipment and personnel.
Safety Relief Valve
Our systems are equipped with safety relief valves that release excess pressure to prevent any potential damage or hazards, providing an additional layer of protection.
Flame Arrestor
To mitigate the risk of fire or explosions, our systems incorporate flame arrestors, which prevent flame propagation while allowing gas flow, ensuring a safe working environment.
Pressure Gauges
Accurate pressure monitoring is essential, and our systems feature high-quality pressure gauges that provide real-time pressure readings, enabling efficient operation and maintenance.
Pressure Switches / Transmitters
For automated control and monitoring, our systems can be integrated with pressure switches or transmitters, facilitating seamless communication with control systems and ensuring optimal performance.
Solenoid Valves
We offer solenoid valves as part of our systems, enabling precise control and automation of gas flow, and enhancing safety and efficiency.
Pune Gas is a leading Indian company specializing in the manufacturing and supply of high-quality Gas Pressure Regulating Systems, Pressure Reducing Systems, and Gas Trains. Our comprehensive solutions cater to the diverse needs of industrial and commercial customers worldwide.
With a focus on performance, safety, and efficiency, our systems incorporate essential components such as flow control valves, gas filters, pressure regulators, safety relief valves, flame arrestors, pressure gauges, pressure switches/transmitters, and solenoid valves. Whether you require pressure reduction for the 1st, 2nd, or 3rd stage, our systems offer precise and reliable gas flow control, ensuring optimal operation and protection for your heating applications.
Trust Pune Gas for advanced gas pressure regulating solutions that meet the highest industry standards.