FuelFusion

FuelFusion Logo - DG Set Dual Fuel Kit by Pune Gas India

Dual-Fuel Kit for Gensets

FuelFusion by Puné Gas is an advanced dual-fuel system designed to seamlessly integrate with any diesel-powered generator, converting it into a cleaner, more economical dual-fuel generator.

FuelFusion DG Set Dual Fuel Kit Schematic - LPG and Diesel to Generator System by Pune Gas

FuelFusion utilizes a sophisticated sequential injection system to blend LPG, Natural Gas, or Hydrogen with Diesel fuel, providing a high-performance and environmentally friendly alternative for backup power generation. This cutting-edge retrofit solution empowers businesses to achieve substantial fuel savings and lower emissions without the need for new equipment.

What does FuelFusion do?

- 50% Less

- 70% Less

- 27% Less

FuelFusion significantly reduces fuel costs, diesel consumption, and emissions, offering a sustainable and cost-effective power generation solution. By using gas as a supplemental fuel, FuelFusion can lower diesel consumption by 50–70%, reducing overall fuel expenses. Additionally, the system minimizes environmental impact, cutting down on harmful emissions and helping organizations meet strict pollution control standards while maintaining reliable power.

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How does FuelFusion work?

FuelFusion DG Set Dual Fuel Kit - LPG Diesel Hybrid System for Industrial Generators India

Precisely blends LPG, Natural Gas, or Hydrogen with Diesel fuel, providing seamless integration and optimized fuel usage for diesel-powered generators.

The system continuously monitors and adjusts the gas-to-diesel ratio through an advanced sequential fuel injection mechanism with low-pressure gas injectors which are electronically controlled, ensuring efficient performance with reduced diesel consumption and lower emissions.

When the generator is running, FuelFusion automatically calibrates the fuel blend to achieve maximum efficiency without using a traditional gas train based control, making it a reliable and eco-friendly solution for power generation.

What does FuelFusion consist of?

The FuelFusion system includes a range of specialized components designed to work together for effective dual-fuel operation:

FuelFusion Gas Controller - Intelligent Dual Fuel Blend Ratio Management System by Pune Gas

Manages fuel blend ratios in real-time to ensure consistent performance and efficiency.

FuelFusion Sequential Fuel Injection System - Gas Diesel Blending for DG Set Dual Fuel Kit India

Enables precise and smooth gas-diesel blending.

FuelFusion Injector Rails - Precision Gas Injection for DG Set Dual Fuel Combustion System India

Ensure accurate gas injection, facilitating controlled and balanced combustion.

FuelFusion Temperature Pressure Sensors - Engine Monitoring for DG Set Dual Fuel System by Pune Gas

Advanced temperature and pressure sensors that monitor engine conditions, optimizing fuel delivery for peak efficiency.

FuelFusion Solenoid Valves - Gas Flow Regulation for DG Set Dual Fuel Kit Safety System India

Controlled by an automated panel, these valves regulate the flow of gas into the engine, enhancing safety and performance.

FuelFusion Automated Control Panel - DG Set Dual Fuel Kit Monitoring System by Pune Gas India

Monitors and adjusts the system automatically, providing a user-friendly interface for operational control and safety.

Advantages with FuelFusion

No modification made to the engine of the existing generator.

Go from 100% Diesel to FuelFusion mode easily

2 Days and maximum downtime only 2 hours.

Generator power rating is unchanged, similar output delivered by FuelFusion even on 110% load

LPG: 1.5 bar / Natural Gas: 300 mbar

Knock sensors, exhaust gas temperature sensor and lambda sensor make it extremely safe.

Engineered for 2-16 cylinder diesel engines from various OEMs and applications. Works from 7 kVA to 3000 kVA with both naturally aspirated and turbocharged engines.

Reduced CO2 emissions upto 27%. Reduced NOX & SOX emissions upto 62%. Reduced PM emissions upto 70%.